The curse of Fort Hills is finally lifted | Oil Sands Magazine

Fort Hills will have 2 double-roll crushers feeding to a single Triple Surge Bin which feeds three independent trains of rotary breakers. ... The initial phase of Imperial's Kearl Oil Sands Mine was also criticized for building most of its modules in Asia. But Fort Hills is one of the first mega-projects to outsource most of its engineering to ...

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The Jackpine Mine Expansion

Mining shovels dig oil sands ore and load it into large trucks. The trucks take the oil sands ore to crushers where it is broken down. The ore is stored in silos before it is sent to the rotary breakers. The rotary breakers add water to the ore to break it down even further.

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Research – IOSI-UAlberta

Due to the handling of abrasive oil sands materials, equipment used in the oil sands mining industry experiences a much shorter service life than other mining industries. Equipment covers from front mining moving equipment 7495 …

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Imperial Oil applies for Kearl project

The Kearl oil sands project would be similar in design to existing oil sands mines using large shovels, trucks, crushers and oil sands hydrotransport technology. The current plan is to develop the mine in three stages, with an initial mine train with production capacity of about 100,000 bbl/day. Subsequent expansions could increase capacity to ...

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Equipment and geology related causes of oil sands lumps and jammed crushers

Mine productivity at oil sands mines can be adversely affected by the presence of large frozen oil sands lumps that jam crushers causing unplanned crusher downtime. Lumpy loads in haul trucks are diverted to lump dumps in the winter to reduce occurrences of crusher jams. This paper documents the problems caused by large oil sands lumps ...

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Hydrotransport Explained

Once the oil sands slurry reaches the Extraction plant, the sand sinks to the bottom of the PSC and the aerated bitumen floats to top, enabling it to be recovered. Since bitumen attachment to air bubbles is a time-sensitive process, the lengthly Hydrotransport line provides an additional 10-20 minutes for this bitumen/air attachment to occur ...

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Mining Operations

Mining the Oil Sands: A Brief History of Slurry Preparation Plants. Mar 14, 2023. Mar 14, 2023. Mar 8, 2023. Mining the Oil Sands: A tour of Alberta's nine mining pits. Mar 8, 2023. Mar 8, 2023. Feb 10, 2023. Alberta breaks eight production and trade records in 2022. Feb 10, 2023. Feb 10, 2023.

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Crushers

Fortunately, when you use Kennametal mining crushers, you know your equipment is equal to the task. That is, you can always trust the design and construction of every piece of mining equipment we manufacture. If you are in the market for crushers, there is a good chance Kennametal already has the right solution for your operations.

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A Tour of Alberta's Oil Sands Miners

COMPONENTS OF AN OIL SANDS MINE. Every oil sands mining operation consists of five basic facilities: there's the mining pit, from which the oil sands is excavated. ... The mined ore is trucked to a bulk handling plant, where the deposit is loosely broken up using double-roll crushers, and conveyed to a slurry preparation plant.

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Oil Sands

description Crusher Liners CSP has been supplying CSP Crusher wear liners for over 30 years to global steel, mining and mineral processing, aggregate, oil sands, cement, and power customers. Our CSP Crusher wear liners offering covers major gyratory crushers, jaw crushers, cone crushers, impact crushers and roll crushers – optimized for any ...

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Kearl Oilsands Mine Crushers

Imperial Oil intends to start work in 2018 on a $550 million debottleneck project at the Kearl Oilsands mine. The project will increase the production capacity by 20,000 bbls/d, to a total of 240,000 bbls/d. This project will add additional …

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Mining

Generally, in mineral processing, minerals are recovered from their ores using several operations, including comminution, sizing, concentration and dewatering. The term "mineral processing" can be applied to a wide array of industries, such as gold, coal, nickel, aluminium, oil sands, phosphate, potash, copper, iron ore and many more.

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The Process

The Oil Sands Developers Group (OSDG) is a non-profit, industry-funded association, located in Fort McMurray, Alberta, Canada. OSDG represents oil sands operators and developers, and works in cooperation with related industries, government, Aboriginal peoples, and other organizations active in the Athabasca oil sands region to define and address regional issues …

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Oil Sands Mining

Overview of Oil Sands Mining. For several years now major surface mining oil sand companies have been able to develop unique commercial and cost-effective mining processes to extract bitumen from the sand found in Northern Alberta …

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CANADA'S Oil Sands

Recovering the Oil MINING METHOD STAGE 1: Large shovels scoop the oil sands into trucks. STAGE 2: Crushers break down clumps of material to enable transportion to the plant for extraction. STAGE 3: Bitumen is extracted from the oil sands using separation processes. Of the oil sands reserves, 20% are close enough to the

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The Challenges and Potential of Canada's Oil Sands

The Board concludes that oil sands mining operations use a significant volume of water and the limited available supply from the Athabasca River could be a constraint on future expansion plans. On ...

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Tailings Management With Paste Thickening

Oil sands deposits that lie within 75 meters of the surface are typically recovered via mining. This process is much the same as strip mining for coal or any other mineral. Mining shovels remove the oil sand and load it into large mining trucks. These trucks carry the oil sands to mobile crushers. The crushed material is stockpiled for the next ...

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Behind the scenes at the oil sands

Each and every day, more than 1.5 million tonnes of moist sand, laden with bitumen, are loaded into trucks for transport to crushers for the oil extraction proess at Canada's oil sands. Also working at a non-stop page are massive shovels that dump scoops of 100 tonnes into the truck beds.

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Future of Canadian Oil Sands

Power shovels dig out the oil sands and load it into trucks which transport the oil sands to crushers that break up lumps and remove rocks. In a process called hydrotransport, the oil sand is mixed with water at either 35°C or 50°C, depending upon the mine, and is piped to the processing plant. During hydrotransport, the bitumen begins

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Sampling Sizers/Roll Crushers

Sample Double Roll Crushers and Fine Grinding Sizers are simply smaller-scale versions of the Double Roll Crusher and Sizer product groups for which McLanahan has become well known. ... applications that handle soft to …

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Oil Sands

Oil Filtration; Couplings and Gear Reducers; Commissioning and Turn Around Maintenance Services. Wajax has a long history of supporting our Oil Sands partners with start-up, commissioning, and repair/rebuild services of important equipment such as crushers (roll and cone type), rotary breakers, HPUs, apron feeders, pan feeders, hoppers, etc. Wajax is also …

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Frontline ideas convey major reliability gains at Fort Hills

When the conveyor belts that move oil sand from the crushers to Extraction at Fort Hills started to wear earlier than they should have, production was affected. A task force was launched to solve the problem, and the frontline workers who operated and maintained the conveyors helped develop some of the solutions.

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GETTING TO KNOW THE OIL SANDS

If less than 70 meters below the surface, oil sands reserves are mined using large shovels, and trucks take the oil sand to crushers. Hot water is added to the oil sands and transported to the extraction plant where bitumen is extracted in separation vessels. MINING GETTING TO KNOW THE OIL SANDS A powerful source of energy in Canada Fort McMurray

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Sand Mining

Contact us today to learn more about how we can help you improve the efficiency, productivity, and environmental compliance of your sand mining operations. Industrial rotating equipment, renowned for its precision and …

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OPP: Ore Preparation Plants Explained | Oil Sands …

The Ore Preparation Plant (OPP) is the first step within any Bitumen Production facility where mined oil sands is loosely crushed and mixed with hot/warm water to form a slurry that can be pumped to the main …

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Improving Mining Operations with Asset …

Implementing RBI-based Asset Integrity Management Solutions to Ensure Mechanical Integrity in Oil Sands Mining Industry. ... sifters, separators, crushers, etc. Provide maintenance formulae and reports for all of the …

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OPP-Dry: Materials Handling Facilities | Oil Sands Magazine

Crushers used in the oil sands are designed to take large chunks of ice, up to several meters long. The rollers are also normally equipped with hydraulic cylinders that …

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Kearl mine holds promise for the future

The Kearl oil sands project, ... all of which is located near the surface and will be recovered over the 50-year life of the project using open-pit mining methods similar to those used at existing sand mines in the region. ... crushers and an oil sands hydrotransport system. The mined ore will be crushed, mixed with water for slurrying ...

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Oil sands technical teach-in

Trucks dump oil sands into crushers where the large clumps of oil sands and clay are broken down for extraction : 7 : Oil sands - mining and extraction : Surge : bin Rotary : wet screen : Crusher ; Hydrotransport ... Oil sands mining - Not an exploration business, focused on continued system optimization and cost reduction .

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A BRIEF HISTORY OF SLURRY PREPARATION PLANTS IN THE OIL SANDS …

This post is part of a six-part series on the oil sands mining process. For a more in-depth look at Alberta's oil sands mines and their bitumen production plants, check out our latest course ...

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