Maximizing Delayed Coker Liquid Yields

Too much coke drum overhead vapor-line quench flow will promote excessive coke drum recycle. This will diminish coker liquid yields. To set the quench rate correctly, monitor the delta T between the top of the coke drum, and the vapor line downstream of the quench injection point. This is …

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Hardness & Elasticity Coating is harder than substrate but less elastic F = 300.000mN/20s C = ---R = Same as load increase C = ---0.2 0.4 0.6 0.8 1.0 1.2 1.4 h [µm] 50 150 250 F [mN] Base Material Ceramic coating Hardness (HV) 220 840 Elastic Modulus EIT (GPa) 140 87 Hardness and elasticity properties can be improved by modifying structure and ...

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PetCoke & Fuel Testing Lab | McCreath Laboratories

How Our Petcoke Analysis Works . Typical analyses of fuel grade petroleum coke are similar to that of coal and either presented in the form of a proximate analysis (moisture, ash volatile matter and fixed carbon) or as an ultimate analysis (ash, carbon, hydrogen, nitrogen, oxygen, and sulfur). Trace metal components are dependent upon the grade of crude oil from which the petcoke …

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Coke Drum Monitoring, Inspection, Assessment and

1. Monitor coke drum skin temperature / gradient using (TI) and keep within "design thermal guidelines" 2. Inspect shell bulges and cladding cracks. 3. Inspect critical welds of coke drum and piping. Provide means for routine visual inspection 4. Verify (bowing) "banana" movement of …

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(PDF) Calcinations of Petroleum coke

The quality of calcined petroleum coke used in primary aluminum production is affected by each of the refining and calcining processes including choice of crude, many of the initial refinery ...

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Guidance Document for the Storage and Handling of …

petroleum coke The solid carbonaceous material produced from a coker after cracking and distillation from petroleum refining operations. This coke is also termed "green" coke or "fuel grade" coke. 3.3 roadway Any road used for repeated travel by car, truck, or off-road mobile heavy equipment but does not mean any part of a

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Petroleum Coke: A Comprehensive Guide to Production, …

Because petroleum coke is carbon-rich, it must be stored in a dry environment. It will form a hard solid called "damp coke" if wet. It is a tricky substance that is difficult to …

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Coker Heater Optimization and Heater Fouling

path in the outlet piping to the coke drums that causes the hydraulics and reacting volume 8 May 2013 11 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0 200 400 600 800 1000 1200 0 500 1,000 1,500 2,000 2,500-ºF Linear Travel - ft Long Transfer Line - TMT Short Transfer Line - TMT Long Transfer Line - Coke Thickness Short Transfer Line - Coke Thickness n ...

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Coking

2. Carbon rejection processes. Carbon rejection technologies have been used by refineries since 1913 to upgrade various hydrocarbon feeds. These technologies include visbreaking, gasification, and coking processes. visbreaking and coking technologies can be generally applied to all residual feeds because they are not limited to constraints such as …

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Increase reliability and profitability in delayed coking units

The unit is the only semi-continuous batch process in the refinery, which means that feed is continuously switched between two, or sometimes more than two, drums in a time-based cycle, typically 12 hours (Jaguste, 2016). ... the resid is fed into the coke drums (Figure 1, item 2) where it remains until it is thermally cracked (Sawarkar et al ...

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The Ultimate Guide to Understanding Petroleum Coke …

A petcoke, also known as petroleum coke, is a carbon-rich solid material derived from the distillation of crude oil and produced as a byproduct of the oil refining process. Unlike coal, which is often used to produce electricity and heat, petcoke is generally used in industrial applications such as smelting, carbon black production, and other ...

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Online Monitoring and Life Extension of Coke Drums

Coke Drums Sohan S. Alva GM-Inspection, Technical Services [email protected] Vishal F. Yadav Sr. Manager-Inspection, Technical Services [email protected]. ... Hardness check 4) MPI of outside surface for ruling out OD defects. Clad removal by arc gouging without pre-heating & finish grinding CuSO4 check, PMI and DPT of the finished surface. ...

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DCU Coking, Fouling, Corrosion, Erosion

• Coke laydown is time and temperature related; higher temperature, higher fouling Resid transfer piping at 325 - 550⁰F (163 - 260⁰) has low fouling (coke laydown) rates ... • Silicate catalyst is a bad actor due to high hardness, if filtered FCC Slurry Oil is present • Coke carrying through is a secondary source of erosion, but ...

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Tutorial: Delayed Coking Fundamentals

Roofing Asphalt - May require air blowing to increase hardness Fuel Oil - Burner and slow RPM marine diesel HISTORY OF THE DELAYED COKING PROCESS "Petroleum coke was first made by the pioneer oil refineries in Northwestern Pennsylvania in the 1860's.

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Petcoke Fact Sheet

produce petcoke if they are refined in a refinery equipped with a coker, although the amount will vary. • Arab Medium will yield approximately 8 percent by weight as petcoke, while heavier …

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PETROLEUM COKE: ESSENTIAL TO MANUFACTURING

Petroleum coke, or petcoke, is a product produced from all types of oil (light/heavy crudes) during the oil refining process. Many different products are extracted from a barrel of crude oil in addition to gasoline, diesel and jet fuels. Petroleum coke just one of the many. Petroleum coke is not a new product and has been produced since the 1930s.

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Analysis and Characterization of High-Volatile Petroleum …

correlate well with the expected hardness and particle strength of the coke. In general, the lower the green coke volatile level, the harder is the coke and the more anisotropic. As isotropic coke ... coke heaps stored to the west of the Homs Oil refinery. The coke samples were first crushed so that 95% of the coke passed through a 4mm sieve ...

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Critical Valve Maintenance for Petroleum Coke Processing

Industrial valve maintenance ensures that ball valves used for petroleum coke processing can operate as efficiently as possible. Petroleum coke is a byproduct of refining crude oil and has become a valuable commodity in the energy industry. Due to its extremely high temperatures, coking is one of the most severe processes in the refining industry.

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TUBACOAT – An Efficient and Cost Effective

Hardness & Elasticity Coating is harder than substrate but less elastic s-e-2 4 6 8 0 2 4] 50 0 0] Base Material Ceramic coating Hardness (HV) 220 840 Elastic Modulus EIT (GPa) 140 87 Hardness and elasticity properties can be improved by modifying structure and composition of ceramic compounds and process conditions Initial transversal cracks ...

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IMPROVEMENTS IN LIFE EXTENSION AND DESIGN …

6 Why Coke Drums Crack - Review • Most not designed for low cycle fatigue or the compressive strength of coke, unless requested • Not designed using "Actual" measured thermal transients or stress ranges from daily operation • Fabrication practices and QA/QC are more critical • Now operating on shorter cycles (16-10 hr) and MUCH higher stresses for which they are not designed

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Calcined Coke – Marlin Energy Group

To produce the calcined coke required by specific industries such as the carbon and graphite industries, the coke must be subjected to process at high temperatures to achieve density, structure and conductivity. ... Marlin Energy Group is a market leader in managing the global supply chain of industrial, refinery and energy products. CONTACT US ...

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Petroleum Coke Types, Uses and Specifications

Petroleum coke, also known as petcoke is a byproduct of the refining process of crude oil. It is a carbon-rich solid material that is used for various industrial and commercial purposes, such as fuel in power plants and …

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9+ Refinery Operator Resume Examples

Find the best Refinery Operator resume examples to help improve your resume. Each resume is hand-picked from our database of real resumes. ... petroleum coke, fuel oil, intermediated, gasoline, diesel, steam and electricity. ... Perform …

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Analysis and Characterization of High-Volatile Petroleum …

A high percentage of the coke produced by the Homs Oil Refinery is, however, in the form of high volatile coke, which is characterised in general by its high volatile matter and low sulphur …

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Blast Furnace Coke Hardness

Changes in coke hardness affect the working of the blast furnace, for soft coke is an obstacle to proper furnace operation. Soft coke is due to a low hydrogen-oxygen ratio in the coal charged; increasing this ratio increases the …

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Typical Values for the Density of Petroleum Coke.

The paper includes the results of studies of the temperature effect in the range of 480-510 °C at an excess pressure of 0.35 MPa, as well as the effect of excess pressure from 0.15 to 0.55 MPa at ...

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Strength Evaluation of Coke Structure by Hardness Test

Hardness of coke texture and elemental structure including coke matrix and pore was measured by micro Vickers test and Brinel test respectively. Vickers hardness of coke depends only on coke texture. Isotropic and Mosaic texture, which are derived from reactive of low rank coal, have largest hardness and Leaflet texture, which is derived from ...

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What is a Coke Drum? (How it Works)(Fully …

Skirt cracking is a common issue that can affect coke drums in oil and gas refineries. The skirt is the portion of the drum that supports it and connects it to the structure or foundation. Cracking in the skirt is often due to the high …

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Unique antifouling technology for refinery key process …

The hardness of Tubacex's coated tubes is four times higher, while allowing for more elongation (up to 1.5%). In most refining ... Visbreaker Unit, European Refinery Problem: Coke deposition inside the tubes was causing frequent shutdown in the fi red heaters for pigging. This resulted in a huge loss of production.

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An Introduction to Synthetic Graphite.

6 2. Petroleum Coke and Calcined Petroleum Coke: Petroleum coke, or pet coke, is the solid carbon residue remaining after the coking process is performed on some petroleum residue. The process of coking is performed on petroleum residue that has been generated from some refinery process designed to crack, fractionate, or otherwise remove

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